Pneumatic Electric Bottle Isobaric Filling Machine Automatic With
Two Nozzles
Main technical specification and requirements
Main specification and size
Size of plate form: 600mm*500mm (length×width)
Height of the plate form: 750mm
Size of the machine: 600mm×500mm×1600mm (length×width×height)
Cylinder piston stroke: 250mm
Weight: 105 KG
Production capacity: 300-500 bottles per hour
Filling methods: isobar filling
technical parameters
Wine source pressure: 0.15~0.2MPa
Air source pressure: 0.4~0.6MPa
COpressure: 0.15~0.2MPa
Cylinder pressure: 0.4~0.5MPa
Power pressure: 220V 50HZ
The main component:
Machine frame, beer storage canister, beer filling valve, vacuum
system, air-drove jack-up system (see to Figure 1)
Equipment installation and commissioning
Installations
The installation area requirement: The installation area should
have power source CO
and good water drainage condition
Connecting pipe gas path (Corresponding connection)
Wine source interface: Can useφ12 hose connect the wine source to
wine source interface
Air docking ports: Can useφ8 high-pressure PU air tube and speed
control valve, rapid tee joint docking.Air tube length depands on
the air condition of manufacturer
COprepare pressure docking ports: you can useφ10 high pressurePU
air tube and speedy connector docking
Power connection: The machine adopts 220V 50HZ Source, grounding
method should be based on the power of the user unit safety rules
Regulation, grounding protection or meet zero protection
Pressure control
Cylinder pressure:adjust the cylinder valve pressure to 0.5 Mpa
COprepare pressure:adjust the COprepare pressure to 0.18~0.2Mpa
Operation and maintenance
Connect the electricity, gas and wine imput tube, check vacuum pump
to avoid lacking vacuum oil
Dry the water of the bottle, clean store cask (clean way to see
4.3)
Make store barrel inside pressure to 2Kg with CO2 (equal to wine
can pressure), then pour the wine into store barrel (level can
automatic control)
Open vacuum pump and air compressors, make the pressure of vacuum
pot to - 0.05 MPa or so, compressor transferred to 0.5 MPa.
filling
Put the bottle on the bottle pedestal, keep the filling valve in
the closed position
Open the cylinder control switch, rise the bottle and sealed with
the irrigation wine valve
Click the pressure vacuum button (high button), pump the air of the
bottle out
Turn the fork handle, make the pressure in the bottle consistent
with the pressure in the
store barrel
Turn the fork handle and open the irrigation wine valve, now you
can began to filling
Closed irrigation wine valves until the liquid level be stable,
Click the Pressure release button (bottom button), closed cylinder
switch, take bottles caps,then prepare to gland.
Washing(four steps) If you want to clean the equipment after whole
day
work or long-term leave unused,, you need mostly cleaning the
inside.
Water washing : Firstly use water intermittently flush the machine
for 15 minutes (small amout water and a few times -repeatedly wash
the machine for there times, each time lasts 5 minutes, begin to
the next time after emptying residual water insidethe pot, keep
discharge valve unblocked).
Fire soda-washing:After emptying the residual water, please clean
it for 20 minutes with 45 -- 50 ℃, concentration 5% of soda
solution (you can also use the way of soaking if the condition can
not be possessed ), when circulation finished, recycling the soda
solution (please note that protection – you must wear protective
appliances to forbid body contacted with the lye directly).
Water washing : use water intermittently flush the machine for 15
minutes after emptying the residual lye(same to 4.3.1)
Hydrogen peroxide washing: After emptying the residual water,
please clean it for 20 minutes with concentration 5% of hydrogen
peroxide(same to 4.3.2), empty the residual hydrogen peroxide, then
close drain valve and washing valve.
Hot water, hypochlorite, chlorine and the microbicides
sterilization contained Cl – are forbidden when washing
Maintenance
Please clean up the working platform after daily work, the power
source, gas source ,wine source should be cut off.
Check the wine channel, air channel at any time to avoid the leak
problem
A certain amount of lubricating oil must be kept in the three joint
oil cup, empty the water in three joint and double joint regularly.
The entire machine should be cleaned at least once daily to ensure
cleaning and the normal operation of equipment.
Announcements
Dry the water in the bottle
The evacuation time should be short, the voltage-sharing time can
be a little longer.
Make sure the safety, if the pressure is too high or too low , it
can be adjusted to operate at any time
The oil level in vacuum pump should be in the middle position of
oil window
when the pressure of storage barrels is lower than 0.15 Mpa,
filling is banned. And you should promptly adjust it to required
pressure.
Advantages
The device was made of quality stainless steel and the whole device
was polished, durable, safe, reliable, easy to operate, clean and
hygeian.
